六輥冷軋機(jī)機(jī)架結(jié)構(gòu)方案設(shè)計(jì)(本科畢業(yè)論文設(shè)計(jì)).doc
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六輥冷軋機(jī)機(jī)架結(jié)構(gòu)方案設(shè)計(jì)(本科畢業(yè)論文設(shè)計(jì)),摘要?dú)v經(jīng)百年的軋鋼工業(yè)和技術(shù)發(fā)展,在進(jìn)入21世紀(jì)時(shí),正因?yàn)榈玫礁咝录夹g(shù)的改造而繼續(xù)發(fā)展。以機(jī)架為特征的連續(xù)變化軋鋼技術(shù),在可預(yù)見(jiàn)的未來(lái)仍將是鋼鐵業(yè)鋼材成型的支柱技術(shù),地位不會(huì)動(dòng)搖,機(jī)架技術(shù)的本質(zhì)不會(huì)改變。鋼的性能潛力將通過(guò)工藝過(guò)程控制優(yōu)化而得到充分發(fā)揮。高新技術(shù)的應(yīng)用將成為必然的發(fā)展途徑。競(jìng)爭(zhēng)的要求和技術(shù)的發(fā)展,必然會(huì)...
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摘 要
歷經(jīng)百年的軋鋼工業(yè)和技術(shù)發(fā)展,在進(jìn)入21世紀(jì)時(shí),正因?yàn)榈玫礁咝录夹g(shù)的改造而繼續(xù)發(fā)展。以機(jī)架為特征的連續(xù)變化軋鋼技術(shù),在可預(yù)見(jiàn)的未來(lái)仍將是鋼鐵業(yè)鋼材成型的支柱技術(shù),地位不會(huì)動(dòng)搖,機(jī)架技術(shù)的本質(zhì)不會(huì)改變。鋼的性能潛力將通過(guò)工藝過(guò)程控制優(yōu)化而得到充分發(fā)揮。高新技術(shù)的應(yīng)用將成為必然的發(fā)展途徑。競(jìng)爭(zhēng)的要求和技術(shù)的發(fā)展,必然會(huì)使軋鋼工業(yè)實(shí)現(xiàn)高速度,快節(jié)奏的技術(shù)開(kāi)發(fā)和成果轉(zhuǎn)化。21世紀(jì)對(duì)軋鋼工業(yè)和技術(shù)將是光明的,高新技術(shù)的注入將改變軋鋼工業(yè)和技術(shù)的面貌。
本文對(duì)軋鋼機(jī),軋鋼生產(chǎn),冷軋熱帶剛和型鋼的發(fā)展概況,六輥軋機(jī)的種類和各自的特點(diǎn),軋輥以及機(jī)架等的相關(guān)知識(shí)等做了簡(jiǎn)單的介紹。重點(diǎn)根據(jù)六輥冷軋機(jī)的工作情況對(duì)其機(jī)架進(jìn)行材料、類型和各參數(shù)的初步設(shè)定,并根據(jù)材料力學(xué)的方法,作一系列假定來(lái)簡(jiǎn)化模型,降低靜不定階數(shù)。再根據(jù)經(jīng)驗(yàn)公式對(duì)尺寸進(jìn)行了強(qiáng)度剛度的校核,變形范圍的計(jì)算,驗(yàn)證了設(shè)計(jì)的正確性。在此基礎(chǔ)上使用AUTOCAD進(jìn)行機(jī)架裝配圖、輥系裝配圖和操作牌坊圖的繪制。
關(guān)鍵詞:冶金機(jī)械,軋鋼機(jī),冷軋機(jī),六輥,機(jī)架牌坊
ABSTRACT
In the 21st century, steel rolling industrial and technological have continued to develop because of the high-tech transformation. To stand for the continuous changes in rolling technology, in the future, the machine rack technology will continue to be the backbone of technology in the steel industry. The status of this technology will not be shaken and also the essence of the machine rack technology will not be changed. The performance of steel will be brought into full play through the process of optimization of control. Application of new technology will become an inevitable approach to development. Because of the competition requirements and technical development, the steel rolling industry will enable to develop by high-speed. The 21st century is the golden development period for the rolling industry. With the injection of high-technology, steel rolling industry and technology will be able to change the status quo.
In this paper, the author brief introduction about rolling mill, the production of rolling mill, tropical and cold-rolled steel just the state of development, 6-high mill of the type and every characteristic and so on. This paper according to the work condition of the six roll cold rolling mill to select the rack’s material and type. This paper also according to material mechanics and the theory to take a series of assumptions order to simplify the model to reduce static indefinite. After that this paper to check the size of the strength and the stiffness by the empirical formula. In the end, this paper verify the correctness of the design and base on this design, the author use the AUTOCAD software to protract the assembly map of the machine rack, the assembly map of roll.
Key words: Metallurgical Machinery, Rolling mill, cold rolling mill, six rolls
目 錄
中文摘要 Ⅰ
ABSTRACT Ⅱ
1緒論 1
1.1 概論 1
1.2 軋鋼技術(shù)發(fā)展前景 1
2六輥軋機(jī)的結(jié)構(gòu)及參數(shù)介紹 3
2.1 六輥軋機(jī)的結(jié)構(gòu) 3
2.1.1 機(jī)架裝配 3
2.1.2 工作輥 3
2.1.3工作輥彎輥 4
2.1.4 中間輥 4
2.1.5 中間輥橫移及彎輥 4
2.1.6 支承輥輥系及平衡 5
2.1.7 軋制標(biāo)高調(diào)整裝置 5
2.2 六輥冷軋機(jī)的參數(shù) 5
2.2.1軋機(jī)機(jī)架剛度 5
2.2.2平直度調(diào)整范圍 5
2.2.3帶鋼焊接接頭處的平直度 5
3 軋鋼機(jī)主傳動(dòng)設(shè)計(jì) 7
3.1 軋鋼機(jī)主傳動(dòng)裝置組成 7
3.1.1 減速機(jī) 8
3.1.2 齒輪座 8
3.1.3 聯(lián)接軸 8
3.1.4聯(lián)軸節(jié) 8
3.2軋鋼機(jī)主傳動(dòng)的類型 9
3.2.1單機(jī)座軋鋼機(jī)主傳動(dòng)裝置類型 11
3.2.2多機(jī)座(或多列式)軋鋼機(jī)主傳動(dòng)裝置類型 12
3.3軋鋼機(jī)主傳動(dòng)方案設(shè)計(jì) 13
3.3.1電動(dòng)機(jī) 13
3.3.2聯(lián)軸器 13
3.3.3萬(wàn)向接軸 13
4 輥系設(shè)計(jì) 15
4.1軋輥類型與結(jié)構(gòu) 15
4.2軋輥尺寸參數(shù) 16
4.2.1板帶軋機(jī)軋輥的L與D 16
4.2.2各種軋輥的重車率 16
4.2.3軋輥輥頸尺寸d與l的確定 17
4.3軋輥材料及輥面硬度 17
4.3.1 常用的軋輥材料 17
4.3.2軋輥材料的選擇和輥面硬度 17
5 機(jī)架設(shè)計(jì) 19
5.1機(jī)架的類型及結(jié)構(gòu) 19
5.1.1 機(jī)架的類型 19
5.1.2機(jī)架的主要結(jié)構(gòu)參數(shù) 20
5.1.3機(jī)架的結(jié)構(gòu)特點(diǎn) 21
5.2機(jī)架的選擇 27
5.3機(jī)架的尺寸參數(shù)的初定 27
5.3.1機(jī)架的基本尺寸的決定的條件 27
5.3.2機(jī)架參數(shù)的初步設(shè)定 27
5.4機(jī)架的強(qiáng)度和變形計(jì)算 27
5.4.1機(jī)架的強(qiáng)度計(jì)算 28
5.4.2機(jī)架變形計(jì)算 31
5.5機(jī)架材料和許用應(yīng)力計(jì)算 33
5.6機(jī)架傾翻力矩計(jì)算 34
5.6.1傳動(dòng)系統(tǒng)加于機(jī)架的傾翻力矩 34
5.6.2支座反力計(jì)算 34
5.6.3地腳螺栓的強(qiáng)度校核 35
結(jié)語(yǔ) 36
謝辭 37
參考文獻(xiàn) 38
歷經(jīng)百年的軋鋼工業(yè)和技術(shù)發(fā)展,在進(jìn)入21世紀(jì)時(shí),正因?yàn)榈玫礁咝录夹g(shù)的改造而繼續(xù)發(fā)展。以機(jī)架為特征的連續(xù)變化軋鋼技術(shù),在可預(yù)見(jiàn)的未來(lái)仍將是鋼鐵業(yè)鋼材成型的支柱技術(shù),地位不會(huì)動(dòng)搖,機(jī)架技術(shù)的本質(zhì)不會(huì)改變。鋼的性能潛力將通過(guò)工藝過(guò)程控制優(yōu)化而得到充分發(fā)揮。高新技術(shù)的應(yīng)用將成為必然的發(fā)展途徑。競(jìng)爭(zhēng)的要求和技術(shù)的發(fā)展,必然會(huì)使軋鋼工業(yè)實(shí)現(xiàn)高速度,快節(jié)奏的技術(shù)開(kāi)發(fā)和成果轉(zhuǎn)化。21世紀(jì)對(duì)軋鋼工業(yè)和技術(shù)將是光明的,高新技術(shù)的注入將改變軋鋼工業(yè)和技術(shù)的面貌。
本文對(duì)軋鋼機(jī),軋鋼生產(chǎn),冷軋熱帶剛和型鋼的發(fā)展概況,六輥軋機(jī)的種類和各自的特點(diǎn),軋輥以及機(jī)架等的相關(guān)知識(shí)等做了簡(jiǎn)單的介紹。重點(diǎn)根據(jù)六輥冷軋機(jī)的工作情況對(duì)其機(jī)架進(jìn)行材料、類型和各參數(shù)的初步設(shè)定,并根據(jù)材料力學(xué)的方法,作一系列假定來(lái)簡(jiǎn)化模型,降低靜不定階數(shù)。再根據(jù)經(jīng)驗(yàn)公式對(duì)尺寸進(jìn)行了強(qiáng)度剛度的校核,變形范圍的計(jì)算,驗(yàn)證了設(shè)計(jì)的正確性。在此基礎(chǔ)上使用AUTOCAD進(jìn)行機(jī)架裝配圖、輥系裝配圖和操作牌坊圖的繪制。
關(guān)鍵詞:冶金機(jī)械,軋鋼機(jī),冷軋機(jī),六輥,機(jī)架牌坊
ABSTRACT
In the 21st century, steel rolling industrial and technological have continued to develop because of the high-tech transformation. To stand for the continuous changes in rolling technology, in the future, the machine rack technology will continue to be the backbone of technology in the steel industry. The status of this technology will not be shaken and also the essence of the machine rack technology will not be changed. The performance of steel will be brought into full play through the process of optimization of control. Application of new technology will become an inevitable approach to development. Because of the competition requirements and technical development, the steel rolling industry will enable to develop by high-speed. The 21st century is the golden development period for the rolling industry. With the injection of high-technology, steel rolling industry and technology will be able to change the status quo.
In this paper, the author brief introduction about rolling mill, the production of rolling mill, tropical and cold-rolled steel just the state of development, 6-high mill of the type and every characteristic and so on. This paper according to the work condition of the six roll cold rolling mill to select the rack’s material and type. This paper also according to material mechanics and the theory to take a series of assumptions order to simplify the model to reduce static indefinite. After that this paper to check the size of the strength and the stiffness by the empirical formula. In the end, this paper verify the correctness of the design and base on this design, the author use the AUTOCAD software to protract the assembly map of the machine rack, the assembly map of roll.
Key words: Metallurgical Machinery, Rolling mill, cold rolling mill, six rolls
目 錄
中文摘要 Ⅰ
ABSTRACT Ⅱ
1緒論 1
1.1 概論 1
1.2 軋鋼技術(shù)發(fā)展前景 1
2六輥軋機(jī)的結(jié)構(gòu)及參數(shù)介紹 3
2.1 六輥軋機(jī)的結(jié)構(gòu) 3
2.1.1 機(jī)架裝配 3
2.1.2 工作輥 3
2.1.3工作輥彎輥 4
2.1.4 中間輥 4
2.1.5 中間輥橫移及彎輥 4
2.1.6 支承輥輥系及平衡 5
2.1.7 軋制標(biāo)高調(diào)整裝置 5
2.2 六輥冷軋機(jī)的參數(shù) 5
2.2.1軋機(jī)機(jī)架剛度 5
2.2.2平直度調(diào)整范圍 5
2.2.3帶鋼焊接接頭處的平直度 5
3 軋鋼機(jī)主傳動(dòng)設(shè)計(jì) 7
3.1 軋鋼機(jī)主傳動(dòng)裝置組成 7
3.1.1 減速機(jī) 8
3.1.2 齒輪座 8
3.1.3 聯(lián)接軸 8
3.1.4聯(lián)軸節(jié) 8
3.2軋鋼機(jī)主傳動(dòng)的類型 9
3.2.1單機(jī)座軋鋼機(jī)主傳動(dòng)裝置類型 11
3.2.2多機(jī)座(或多列式)軋鋼機(jī)主傳動(dòng)裝置類型 12
3.3軋鋼機(jī)主傳動(dòng)方案設(shè)計(jì) 13
3.3.1電動(dòng)機(jī) 13
3.3.2聯(lián)軸器 13
3.3.3萬(wàn)向接軸 13
4 輥系設(shè)計(jì) 15
4.1軋輥類型與結(jié)構(gòu) 15
4.2軋輥尺寸參數(shù) 16
4.2.1板帶軋機(jī)軋輥的L與D 16
4.2.2各種軋輥的重車率 16
4.2.3軋輥輥頸尺寸d與l的確定 17
4.3軋輥材料及輥面硬度 17
4.3.1 常用的軋輥材料 17
4.3.2軋輥材料的選擇和輥面硬度 17
5 機(jī)架設(shè)計(jì) 19
5.1機(jī)架的類型及結(jié)構(gòu) 19
5.1.1 機(jī)架的類型 19
5.1.2機(jī)架的主要結(jié)構(gòu)參數(shù) 20
5.1.3機(jī)架的結(jié)構(gòu)特點(diǎn) 21
5.2機(jī)架的選擇 27
5.3機(jī)架的尺寸參數(shù)的初定 27
5.3.1機(jī)架的基本尺寸的決定的條件 27
5.3.2機(jī)架參數(shù)的初步設(shè)定 27
5.4機(jī)架的強(qiáng)度和變形計(jì)算 27
5.4.1機(jī)架的強(qiáng)度計(jì)算 28
5.4.2機(jī)架變形計(jì)算 31
5.5機(jī)架材料和許用應(yīng)力計(jì)算 33
5.6機(jī)架傾翻力矩計(jì)算 34
5.6.1傳動(dòng)系統(tǒng)加于機(jī)架的傾翻力矩 34
5.6.2支座反力計(jì)算 34
5.6.3地腳螺栓的強(qiáng)度校核 35
結(jié)語(yǔ) 36
謝辭 37
參考文獻(xiàn) 38