摘要
生產(chǎn)線平衡(Streamline Balancing)就是對生產(chǎn)線的全部工序進行平均化，調(diào)整作業(yè)負荷，以使作業(yè)時間盡可能相近的技術(shù)手段與方法，是生產(chǎn)流程設(shè)計及作業(yè)標準化中最重要的方法體系。在大批量生產(chǎn)制造系統(tǒng)中，裝配線平衡問題關(guān)系到整個生產(chǎn)制造系統(tǒng)的效率。如何在現(xiàn)有條件下最大限度地提高生產(chǎn)效率，如何均衡各工作站的生產(chǎn)負荷直接影響到工作效率。
論文系統(tǒng)介紹了生產(chǎn)線平衡性對企業(yè)流水線的重要作用,以及提高流水線負荷率和效率這一生產(chǎn)線平衡的方法；通過收集大量的相關(guān)數(shù)據(jù)和文件資料，利用工作研究和平衡生產(chǎn)線的相關(guān)技術(shù)和方法，對DANZE裝配線進行分析和改善，并根據(jù)生產(chǎn)節(jié)拍對該裝配線進行生產(chǎn)線平衡設(shè)計。主要解決工序流程不合理問題以及通過合理劃分工作地來提高關(guān)鍵工序的生產(chǎn)能力,以達到消除工序不平衡，消除工時浪費，努力實現(xiàn)“一個流”生產(chǎn)，提高生產(chǎn)效率的目標，令企業(yè)在現(xiàn)有條件下使裝配線平衡程度達到了最佳，為降低生產(chǎn)成本，提高生產(chǎn)效率奠定了基礎(chǔ)。
關(guān)鍵詞：生產(chǎn)線平衡，工作研究，生產(chǎn)線負荷率，節(jié)拍









ABSTRACT
The balance of the production line is to make all work carry on equally. It is the technical means and method that make the time of each work possibly close by adjusting the work burden, and it is also the most important method to standardize production process and work. In mass production system, assembly line balance impact the efficiency of the whole manufacturing system. It directly impacts work efficiency that how to balance the work load of each station.
This paper introduced the production line balance systematically to the important function of the business enterprise flowing water line and the principle, and introduced an exaltation and efficiency this production line balance of method; By collecting a great deal of related data and document data, then used the technologies of work study and the balance of the production to improve the assembly line, according to the produce rhythm of the flowing water line of the business enterprise carry on a design of the production line balance. Mainly resolve reasonless problems in the work process and pass the reasonable demarcation work ground to raise the production ability of the key work to attain cancellation work preface unbalance, remove man-hour waste, carry out "1 flow" production hard, raise production the target of efficiency, and make the line balance to the best level under the current situation of the enterprise, to reduce the production cost, raised the production efficiency to lay the foundation.
Keywords: streamline balancing, work study, the burden rate of the flowing water line, balance efficiency
目錄
1緒論 1
1.1問題的提出 1
1.2國內(nèi)外研究現(xiàn)狀 3
1.3研究意義 5
1.4論文的主要思路和框架 7
2基本理論 8
2.1工作研究的技術(shù)和方法 8
2.2流水線生產(chǎn)理論概述 11
2.3生產(chǎn)線平衡理論及方法 13
3 DANZE裝配線的生產(chǎn)現(xiàn)狀及工作研究 20
3.1青島成霖及裝配車間概況 20
3.2裝配作業(yè)內(nèi)容及現(xiàn)狀 23
3.3裝配作業(yè)的主要問題分析 32
3.4 DANZE裝配整體流程的改善與評價 35
4 DANZE生產(chǎn)線的平衡改善與設(shè)計 41
4.1 DANZE裝配線平衡的必要性和可行性 41
4.2流水線平衡改善的原則 42
4.3生產(chǎn)線的平衡研究和設(shè)計過程 43
4.4改善后的效果評價分析 55
5結(jié)束語 59
參考文獻 60
致謝 61
附錄 62